A budget 496 Big Block Chevy. The goal is to assemble a pump gas 500 + horsepower, maximum torque big block on a limited budget. A SCAT bottom end kit – Comp Cams flat tappet camshaft – Brodix Race Rite oval port head – Edelbrock Air-gap manifold and – Demon 850.
550 Horsepower 496 Big Block Chevy The Beginning
A standard 2 bolt main 454 block; bore .030 over, decked a SCAT bottom end kit with a cast steel crank 4.25″ stroke crankshaft, 6.835″ connecting rods, KB pistons, Clevite bearings, and a Mellings high volume oil pump.
Heads – Valve train”
A Comp Cams XE284H flat tappet camshaft and lifters with Comp Cams push rods, and Crane Cams 1.7 ratio rocker arms.
A Cloyes double roller timing chain with a Cloyes aluminum timing chain cover. The timing chain cover has a built in cam button to eliminate cam walk and a removable plate to allow cam timing changes with out removing the timing chain cover.
Cam was degreed with 4 degrees advanced. We used the Brodix Race Rite oval port heads to help with the low end torque and because we already had an oval port Edelbrock Air-Gap intake manifold.
The rocker arm geometry was checked, notice the witness line directly in the middle of the valve stem
Carb – Intake Manifold
We already had a Demon 850 CFM speed demon carburetor, which worked well with this combination.
Judgement day
The 496 was bolt on a DTS engine dyno after the standard 20 minute break-in we did a series of pulls optimizing the ignition timing and jetting.
549 Horsepower and 609 LB-FT torque all below 6000 RPM
With 550+ Lb-Ft of torque from 3000 to 5200 RPM this would is an excellent street engine, especially for a heavy car like a Chevelle or Impala.